(Fully Automatic Exercise-Book Production Line is to come
out soon.)
Features and advantages:
1. Absolute top global design, a summit equipment star. Maximum sheeting and ruling speed reaches 250 m/min. Highly automatic: For the complete line, only 2 operators are needed. It is your first choice of exercise-book, note-book and related production.
2. Control system is a Germany MKS Motion Controller with. 2 Mitsubishi /
YASKAWA servo motor control sheeting and inserting units. Variable frequency motor for printing control to insure high speed and top stable ruling.
3. Unwinding: single turret design. It is with edge position control system. With one independent hydraulic station.
4. With 2 insert stations: The buyer has the choice to put 1 color page and 1 cover piece. Meanwhile this line is equipped with longitudinal dot cutting systems (5 knives and 5 back pressing devices). So the buyer may make small sized exercise- books and notebooks.
5. It may be used as a flexo printing machine for both ruling and picture printing.
6. Deep pile: 1.3 meters deep and with non-stop pull-away system.
7. This design is designed only for big company batch production.
I. Basic configuration
1. Unwinder, 1 set. Standard global design. Includes one independent hydraulic
station. Web reel may adjust both transversely and vertically.
2. Printing tower with 4 printing units (that is 2 + 2 printing units). Sleeve type printing
plate. With one crane for plate exchange.
3. Sheeting employed hob cutting. With inline dot cutting and back pressing devices.
With automatic dust absorb and collect system.
4. Insert station: 2 sets. Each with one independent vacuum pump and computer
control. You may use one to insert color page and one to insert the cover. The
production line has counting function. Therefore label insert station is not needed
any more.
5. Deep pile: depth 1.3 meters. With tidy shaking function. With non-stop take away
devices and so less paper waste and higher production efficiency.
6. Control systems: Germany MKS Motion Controller is the brain. Very stable and
reliable. Mitsubishi/Yaskawa servo motor to insure printing and sheeting precision.
Print precision is within + /- 0.1 mm. Sheeting precision within +/- 0.05 mm. Printing
station employed specialized variable frequency motor control. The motor is
insured to keep speed regulation at constant torque and same torque at low
frequency.
7. With 4 sets of printing cylinders. The printing lengths are 600 mm, 615 mm, 635
mm and 540 mm.
II.Related technical parameters
|
No. |
Descriptio |
Parameters |
|
1. |
Mechanic speed |
300 m/min |
|
2. |
Print speed |
200 - 250m/min. |
|
3. |
Unwind width |
630-1,100 mm |
|
4. |
Unwind diameter |
max. 1,200 mm. |
|
5. |
Paper weight |
55-120 gsm |
|
6. |
Print width |
1,100 mm |
|
7. |
Print length |
250 - 720 mm |
|
9. |
Page width |
630-1,100mm |
|
10. |
Insert sheet weight |
35-120 gsm |
|
11. |
Sheeting length |
max.720 mm- min.300mm |
III. Key electrical parts list
|
No |
Name |
Size |
Unit |
Qty |
Note |
|
1 |
Main motor, vector V/F motor with 1 encoder of 2500 lines |
22 kw |
Set |
1 |
China hi-tech |
|
2 |
Cutter servo motor |
11 kw |
Set |
1 |
Mitsubishi Japan |
|
3 |
Insert servo motor |
5 kw |
Set |
1 |
Mitsubishi Japan |
|
4 |
Ramp motor |
1.5 kw |
Set |
1 |
Taiwan |
|
5 |
Crane motor 1 |
0.25 kw, 1:15 |
Set |
1 |
Taiwan |
|
6 |
Crane motor 2 |
0.75 kw, 1:200 |
Set |
1 |
Taiwan |
|
7 |
Main motor inverter |
22 kw |
Set |
1 |
Mitsubishi Japan |
|
8 |
Ramp motor inverter |
1.5 kw |
Set |
1 |
Mitsubishi Japan |
|
9 |
Servo drive 1 |
11 kw |
Set |
1 |
Mitsubishi Japan |
|
10 |
Servo drive 2 |
5 kw |
Set |
1 |
Mitsubishi Japan |
|
11 |
PLC |
FX2N-128MR |
Set |
1 |
Mitsubishi Japan |
|
12 |
Motion Controller |
MC700 |
Set |
1 |
MKS Germany |
|
13 |
Touch screen |
F940-GOT-SWD-C |
Set |
1 |
Mitsubishi Japan |
|
14 |
Communication card |
FX2N-485BD |
Pcs |
1 |
Mitsubishi Japan |
|
15 |
Encoder feedback card |
A5AP |
Pcs |
1 |
Mitsubishi Japan |
|
16 |
Photoswitch |
E3JK-DS30MI |
Pcs |
11 |
OMRON, Japan |
|
17 |
Tension controller |
LE-40MTA |
Set |
1 |
OMRON, Japan |
|
18 |
Magnetic powder brake |
20 kg |
Pcs |
2 |
Mitsubishi or Taiwan |
|
19 |
Tension control potentiometer |
|
Pcs |
1 |
Japan |
|
20 |
3P breaker |
|
Pcs |
12 |
Schneider, Germany |
|
21 |
EPC (edge position control) |
350m/min |
Set |
1 |
Taiwan |
|
22 |
Vacuum pump |
1.5 kw,40l/h |
Set |
2 |
Joint venture |
|
23 |
Big fan |
7.5 kw |
Pcs |
1 |
Domestic |
|
24 |
Small fan |
2.2 kw |
Pcs |
1 |
Domestic |
|
25 |
Winding motor |
0.2 kw |
Pcs |
1 |
Domestic |
|
26 |
Ink pump |
0.125 kw |
Set |
1 |
Domestic |
|
27 |
Electromagnetic clutch |
CD-A-1.5 |
Pcs |
|
Taiwan |
|
NOTE:with 4 sets of printing cylinders. The printing lengths are 600mm,635mm,615mm,540mm. |
IV. Key mechanical parts list
|
1. Guide roller |
All aluminum rollers + anodizing |
|
2. Rotational cutter |
Of top cast iron + dynamic balance treatment. D216 error is 20g |
|
3. Flat press wheel |
Made in Taiwan. 6 sets |
|
4. Perforator |
Made in Taiwan. 6 sets |
|
5. Sheet absorber |
Domestic. Each insert station 1 set |
|
6. Ink roller |
Carbon roller as internal pipe + dynamic balance treatment + bunaN. 4 pcs |
|
7. Drive belt |
Imported from Italy |
|
8. Pneumatic component |
Japan or Taiwan |
|
9. Bearing |
NSK Japan or FAG Germany |
|
10. Hydraulic station |
2.2 kw. 0-100 MPA |
|
11. Printing cylinder crane |
Loading capacity: less than 200 kg |
|
12. Impression roller |
Carbon steel pipe + chrome plating |
Some available related equipment:
1. Hydraulic Double-Digital-Display Sheeter
2. Semi Automatic Stapling Machine
3. Disc Perfect Binding Machine
4. Multifunctional Hole Punching Machine
5. WIRO PRESSING MACHINE |
|
