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Heavy-Duty Rotogravure Printing Machine
for Flexible Packaging Material(No.3)

Advantages:
1. Shaftless printing cylinders.
2. Central industrial computer control with bus linked to PLC and with 7 motors.
3. 4-sectioanl floating roller system for tension control.
4. Pre-driving for unwinding and automatic film splicing and connection.
5. Conic winding tension control.
6. Pneumatic conic loading and unloading.
Features:
1. The central computer employed a color monitor for touch screen operation and top control software. In fixed period displays performance and production parameters. Industrial computer give synchronous control of all unwinder, rewinder and all guide roller¡¯s speed.
2. Employed an automatic registration controller. Stable, reliable and easy to operate. The registration and checking sensors have high resolution and very sensitive, widely fits most materials.
3. Overprint system realized automatic substrate alignment: Auto initial alignment -- slow memory alignment -- high speed alignment.
4. Unwinder control system includes AC motors, low frictional cylinders, tension sensor and V.F. drive, etc. And they are controlled by the computer. It realized synchronous tension and speed and it is with functions of web exchange pre-driving and automatic high speed splicing.
5. The infeed and outfeed control system includes AC motors, none frictional cylinders, tension sensors, closed loop of vector V.F drives.
6. Rewinder control system includes AC motors, tension sensors and V.F drives. It has a synchronous speed, tension and conic software system. Pre drive for web exchange and high speed splice.
7. Both the unwinder and rewinder are turret type. None stop web exchange.
8. Printing station: Shaftless printing cylinder to insure easy exchange. Doctor blade may work transversely and realized ink circulation.
9. Drying system adopted closed drying chambers. High efficiency and environment reserving. After printing cooling device is water cooling roller.
10. Main transmission system is built up with motors with V. F drive, gearbox with flexible axis, print station oil dipping type high accuracy gearbox, etc.
11. All pulling rollers, impression rollers, drying chamber and doctor blades use pneumatic systems for automatic control.
12. Verso printing system is optional.

Main technical parameters:
Flow direction  From left to right
Printing colors  max.16 colors
Max.printing width 800, 1,050 mm
Max. mechanic speed 200 m/min(if dia.170 mm substrate)
Max. printing speed 150 m/min(if print cyl.dia. 170 mm )
Print cyl. dia. 120 - 300 mm
Registry accuracy Longitudinal:+/- 0.1mm.(Auto)
Transverse:0.2 mm.(Manual)
Wind diameter dia. 600 mm
Tension range 0-30 Kg
Tension accuracy +/- 0.3 Kg
Wind/unwind paper bobbin dia.76 x dia.92 mm
Air source 0.6 Mpa
Impressive force 600 Kg
Doctor blade shaking +/- 5 mm
Max. shift speed 120 m/min
Drying method Power/ gas/ oil at request
Drying power 70 Kw (whole machine pre-heating) 
Abt. 30 Kw (normally )
Drying gas 500 Kg/h,4 Kg/cm2 saturated steam
200 Kg/h, 4 Kg/cm2 saturated steam, 50% flow back
Cooling water 2 T/hr
Main motor 7.5(Kw) Vector control
Total power 150 KW 175 KW
Dimensions 18,000 x 3,600 x 2,900 mm 1800 x 4,400 x 3,200 mm
Total weight 1,800 kg Abt.20 tons if 8 colors. Each unit 2 tons.
Ink supply Diaphragm air pump for ink circulating supply.
Unwind/rewind method Air expansion shaft
Printing materials PVCD: 20-30 mic, PET: 12-60 mic
CPP : 20-60 mic, OPP: 19-60 mic
PE: 30-100 mic,PVC :  20-75 mic
NY: 12-50 mic,BOPP: 19-60 mic
Alu:  15-50 mic,Poly film  15-60 mic
Sheet: 80 gsm ,Other familiars

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