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CPP Sheet Extrusion Line

Features:
This machine group is designed and promoted from foreign same type.Adopted only top quality materials and PLC system to insure accurate control.High production.PP resin granule is the main original material.It may produce casted PP sheet of 0.03­0.5 mm thick. It is widely used in plastic,flexible packaging and stationery product manufacturing plants.
Applicable original materials: PP, LDPE, HDPE, LLDPE, EVA, EAA, PA, EVOH, etc.
It may produce CPP,CPE, pearlite film, high obstruction film, stretch film and other protection films.

Advatages:
1. Stable extruder platform.Gear case employed imported shaft components.With forced lubing system.Automatic feeding system.Easy operation.
2. The screw employed a design of special material- mixing functions and high curing capacity.Imported German static state mixer is to coordinate with it so as to insure plastic granule melting,same color and luster and high production.
3. Quick,automatic & hydraulic screen replacement to realize easy job and high production.
4. The T-die adopted a special double-flow saving design to make sheet's thickness adjustment more accurate.
5. Temperature control employed OMRON system. Error is within +/- 1 centigrade.The curing process,sheet thickness and smoothness is well controlled.
6. Both forming roller and cooling roller are with double-return-route cooling system.They are to coordinate with computerized die temperature controller so as to insure accurate control of roller surface temperature,smooth sheets and same thickness.
7. Winding station:Employed a big torque motor. With automatic tension control,it may freely adjust the speed and winding tension so as to insure tidy sheet winding.With the slitting devices,it may preset product width.With a counter for presetting of product weight by conversion.
8. Electrical control system adopted imported safety standard components.Space saving.Easy operation. Product width:As buyer requested.
Technical parameters:
Model CPP2000 CPP1300
Dimensions 13,300x4,700x3,500mm 13,300x4,000x3,500mm
Machine weight Abt.6 tons Abt.4.5 tons
Total power Abt. 110Kw Abt. 85Kw
Original material PP resin granule
Max.sheet width 2,000 mm 1,300 mm
Sheet thickness Thicker sheet: 0.03-0.5 mm
Production 80-160 Kg/hr 60-120 Kg/hr
Extruder
Screw dia.& componet Dia.100mm(length/dia. 30:1). Alloy steel of aluminium, chrome & molybdenum. Seasoning, polishing & nitriding. Dia.100mm(length/dia. 30:1). Alloy steel of aluminium, chrome & molybdenum.Seasoning, polishing & nitriding.
Cylinder Seasoned alloy steel of aluminium,chrome & molybdenum. Internal polished and nitrided. Seasoned alloy steel of aluminium, chrome & molybdenum. Internal polished and nitrided.
Main motor 50HP AC 40HP AC
Screen replacing Pneumatic Pneumatic
Control panel 18-spot temperature control.OMRON temperature control system 14-spot temperature control.OMRON tempe-rature control system
Material Suction Automatic material sucker of 100 kilos with dehydate devices. Automatic material sucker of 50 kilos with dehydate devices.
Die
T-die,adopted double-flow saving design.Special steel through heat process,polishing and internal surface polishing,then speculum plating.
Die width 2,000 mm 1,300 mm
Forming unit
Type 2-wheel type(horizontal)
Forming/ empaistic wheel Dia.350 mm x 2,000 mm x 1 pc Dia.350 mm x 1,350 mm x 1 pc
Cooling wheel Dia.198mm x2,000mm x1pc dia.198mm x1,350mm x1pc
All forming,empaistic & cooling wheels got surface polishing and then speculum plating.Independent cooling systems adopted.
Drive power 3HP Ac motor with double transducers.
Pull & edge slitting unit
Bootable disk Dia.90mm x 2,000mm x 6pcs Dia.90mm x 1,350mm x 6 pcs
Main pull wheel Steel wheel: dia.188mm x2000mm, 1pcs
Rubber wheel: Dia.188mm x2000 mm,1 pc
Steel wheel:dia.188mm x1350mm x1pc
Rubber wheel:Dia.188mm x1350 mmx1pc
Main wheel motor 3HP AC motor with double transducers. 2HP AC motor with double transducers.
Winding unit
Method Central winding
Wind shaft 7 pcs 5 pcs
Winding power 4 hp servo motor x 7 pcs 4hp servo motor x 5 pcs
Optional units
Static eliminator.
300-kg material mixing,oiling & drying equipment.
15-ton refrigerator.
Surface processing machine.
Air scraper.


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